Uni-plast Candy Making Line
Cooking Section
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Toffee Cooker DTC
Forming Section
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Center Filler (Powder Filler) DCF-P
Packing Section
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Technical data
cONTINUOUS cOOKER
Application
Capacity
Batch Time
Drive
-
For Syrup Pump
-
Vacuum Pump
Dimensions
Weight
Cooking and Vacuum
Upto 1650 lbs (750 kg)/ hour
10-15 Minutes/ Batch (Depending on Steam pressure and other allied conditions)
2 Motors
1.0 HP 1450rpm
7.5 HP 1450 rpm
90" X 100" X 96"
(2250 x 2500 x 2400 mm)
Approx. 3950 lbs (1800 kg)
The automatic continuous cooker produces hard-boiled candies of finest quality with extreme smoothness and exceptional clarity. Thanks to the new replacement of round cooking coil , the new straight tubes has much lesser chance of clogging and can be easily cleaned with straight rod.
Cooling plate
Capacity
Water Requirement
Cooling Area
Dimensions (L X W )
Over all Size (L X W X H)
Weight
50 Kg / 100 kg / 200 Kg
1 Liter to 50 Liters per Hour
(Depending on efficiency of Cooling required and water temperature)
1524 mm X 914 mm
(According to Capacity)
1828 X 914 X 914 mm
(According to Capacity)
Net 500 Kg
(According to Capacity)
Water Cooling tilting type-cooling plate is useful for cooling and mixing of Lollipop/Candy and Toffee batch manually. The Cooling time is less on this plate then ordinary cooling plate because of continuous circulation of water inside the plate. If one side become hot, tilting the plate can use the other side.
CENTER FILLER (LIQUID FILLER)
Model
Application
Capacity
Drive
Dimensions (LWH)
Weight
DCF-P
For filling Liquid/Powder in center of Candies / Chewing gum / Eclairs etc.
Depending upon product size
1.5 HP for Up/Lower System
900 x 600 x 1200mm
Net 600 Kgs. Gross 700 kgs.
Warm type / Piston Type Center filler is use to supply Liquid material like Honey, paste etc in the center of Candies through Batch Former.
batch roller (motorized lifting)
Capacity
Lifting
Rollers Drive
Heater
Discharge Height
Rope Diameter
Dimensions (L X W X H)
Weight
50 Kg / 90 kg
1 H.P. (According to Capacity)
0.5 H.P. (According to Capacity)
1000 watt
35 " (889 mm)
50-80 mm
1300 X 600 X 1700mm
(According to Capacity)
Net 700 Kg. Gross 1000 Kg
(According to Capacity)
Batch Former form conical shape of kneaded mixed and cooled batch of Lollypop / Candy / Toffee for further feeding into Rope Sizer. It is fitted with heaters to keep the batch warm. It's lifting and lowering mechanism helps the batch coming forward automatically. It is fitted with Stainless Steel Rollers. Electrical reverse and forward system is required extra for operating the batch former. There is ease of taking out rollers for cleaning operation.
Five stage
rope sizer
Application
Speed
Drive
Sizing Wheel Size
Dimension (L X W X H)
Weight
Suitable for Toffee, Lollipop and Candy forming Machines
Maximum 110-meter rope/minute
1.5 H.P. (A.C. or D.C.Drive)
Input 41 mm
Out 16 mm
1300 mm X 500 mm X 1100 mm
500 Kg.
Five Rope Sizer for making and feeding rope for Toffee Cut & Wrap Machine, Toffee Cut & Fold Wrap Machine. Fitted with mild steel/gun metal sizing wheels including one vertical pulling head for better rope grip and pulling. Five Stage rope sizer can be use for Flat Lollipop, Chupa-Chup Lollipop and Candy Forming Machines
AUTOMATIC Uniplast
CANDY FORMING MACHINE
(CAPACITY 4500 KG/SHIFT OF 8 HOURS)
Model
Application
Capacity
Drive
Dimension (L X W X H)
Weight
DCUP-4
Forming of Center Filled Éclair & Hard Candies
3000-4500 Kgs/shift
(Depending upon type of Candies either it is Center Filled Eclair or Hard Candy)
3 HP A.C.
W 900 mm / L 900 mm / H 1400 mm
Net 950 Kg. Gross 1200 Kg
The UNIPLAST Candy Forming has been designed for the continuous production of seamless sweets, using a UNIPLAST type rotary die arrangement. Solid and centre-filled products of Hard candies, Toffee Éclair, Chewy candies have all been successfully manufactured
A typical production line comprises of the Centre filler, Batch Former, Five Stage Rope sizer, UNIPLAST Candy Forming Machine and cooling conveyor.
The UNIPLAST Candy Forming Machine is at the heart of the candy processing line and has therefore been designed with strength and durability as its main assets. The machine has a number of features, which make it an ideal choice for candy manufacturers.
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Die rotation speed is variable by AC Drive
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The speed of the in feed rollers can be varied relative to the speed of the die, which is particularly useful for difficult products like chewy candy
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The main drive is through timing belts to reduce noise level and moving parts
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Spreader conveyor motor is independent and adjustable
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Scrap tray under the die with outlet for connection to a dust extraction unit
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Spring loaded one piece pressure cam with cam rollers.
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Automatic lubrication to cams and bearings
Output
A maximum of 60 to 80 die revolutions per minute can be achieved.
Three way COOLING CONVEYOR
Model
Application
Capacity
Drive
Blower
Belts Size
Weight
Dimensions
DTW-C
Cooling Hard Candies
Upto 5000 Kg. / 8 hrs. Shift.
Independent Geared Motors for each Conveyor
3 H.P. A.C
1St Plastic Belt 1000mm
2nd Plastic Belt 1000mm
3rd Plastic Belt 1000mm
Net 1200 Kg. Gross 1500 Kg.
5200x 850 x 1200 mm
High Capacity Cooling Conveyor Tunnel is suitable for all types of Hard candies, Toffee Éclair, Chewy candies, requiring sufficient Cooling before packing.
Three independent geared motor are fitted for each conveyor drive controlled from Electric Panel Board.
PANEL BOARD
Application
Dimensions (L X W X H)
Weight
Panel Board Candy, Toffee, Lollipop
1830 mm X 915 mm X 400 mm
Net 300 Kg
Panel Board will install back side rope Sizer where a single man can operate Batch Roller, Rope Sizer, Forming Machine and Three way Cooling Conveyor by pressing a single Button
AUTOMATIC CANDY WRAPPING MACHINE
Application
Capacity
Drive
Heaters
Dimensions (L X W X H)
Weight
Candy Wrapping (Double End Twist) Wrapping
600 PCs/Min
2 HP A.C. or D.C.
2.2 kW
1970 x 915 x 1474 mm
Net 900 Kg.
Candy wrapping Machine is suitable for twist wrapping of hard-boiled candies. The paper is also automatically cut into required lengths and candies are individually wrapped in this paper
CANDY PACKING (PILLOW-TYPE) PACKING
Application
Capacity
Drive
Heaters
Dimensions (L X W X H)
Weight
Candy Packing (Pillow-type packing)
800 PCs/Min
2 HP A.C. or D.C.
3 kW
1750 x 950 x 1550
Net 700 Kg. Gross 800 Kg.
Pillow Packing Candy Packing Machine is suitable for Pillow type packing for hard-boiled candies. Pillow-Pack is installed with Photo-Eye Mark censer. Pillow-Pack keep Candies Fresher for long period of time